In this era of changing market dynamics, innovation and discoveries are sprouting in abundance. Industry experts call it a golden age of evolution. Recall any sector, compare it with the decade-old technology, then you'll realize, massive changes have taken place. Tools and technology have gone for a full spectrum change.
Even the manufacturing sector hasn't remained unaffected. Continued roll-out of innovative products and technology is facilitating in transforming the landscape of the manufacturing sector.
In this specific blog, our effort is to expand your knowledge about an innovative product – Carbon Fiber Roller.
What’s carbon fiber???
Understanding Carbon Fiber
Before moving ahead, it’s pertinent to throw light on the game-changing carbon fiber. Carbon Fiber is one of the polymers, which comprises carbon atoms bonded together in the form of a chain. Owing to its unique properties, innovative carbon fibre is being leveraged in various sectors. Properties like Physical strength, specific toughness, lightweight, good vibration damping, high dimensional stability, low coefficient of thermal expansion, electrical conductivity, and resistance to corrosion among others lends it a unique identity.
It’s five times stronger than steel and twice solid. Being a very strong and light material, it’s ideal for building a wide range of structures, including Carbon Fiber Roller. Owing to the unmatched properties of the product, it’s one of the most sought-after materials by engineers and designers!
Fabricated using contemporary tools and technology, carbon fibre is identified with exemplary features, including about 8 to 10 times stronger than steel and aluminum, 75% lighter than steel, 30-35% lighter than aluminum.
Significance of Carbon Fiber
The unique Carbon Fiber is being employed for a wide range of applications. Experts have classified its use into two categories: a) In manufacturing specialized technology b) General engineering and transportation. Here are some of the uses of Carbon Fibre:
Sporting goods: Golf shafts, tennis racquets, skis, snowboards, hockey sticks, fishing rods, bats, and bicycles.
Transport: Aerospace (aircraft brakes, antenna, support structures, etc) road and marine.
Electronic and Audio: Audio equipment, and loudspeakers for Hi-fi equipment, casings, and bases for electronic equipments.
Healthcare: Medical applications in prostheses, surgery and x-ray equipment, implants, and tendon/ligament repair.
Textile industry: Textile machinery, and general engineering.
Chemical industry: Nuclear field, valves, seals, and pump components in process plants.
Carbon Fiber Roller
Since it’s an innovative product, not many companies in India are into the manufacturing of the industrial Carbon Fibre Roller. Modern technology and expert engineers are required to produce the Carbon Fiber Idler Rollers
Carbon fiber is an ideal manufacturing material! Crafted adhering to stringent "Quality Policy", the industry-centric innovative Carbon Fiber Roller is light in weight with low-inertia. Identical pivotal properties facilitate faster web speed, reduced vibration, and decreased waste.
The durability of the product hugely impacts business progress. Carbon fiber is tailor-made for industries. Owing to better durability in comparison to steel and aluminum, it accelerates business progress.
Why does the packaging industry employ Carbon Fiber Roller?
Carbon fiber is among the latest addition to structural materials, used to craft a broad gamut of structures. However, its properties are exemplary, making it suitable for the manufacturing sector. Our range is crafted using impeccable raw material and complies with the industry benchmarks. Brilliant performance in a host of industries, including packaging demonstrates the competency of the Light Weight Carbon Fiber Rollers
Unique Features
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Strength - 8 to 10 times stronger than Steel and Aluminum
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78% lighter than Steel
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30-35% lighter than Aluminum
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Rigidity- 2.5 times greater than Aluminum
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Stiffness- Specific stiffness is high
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Damping- Vibration damping is very low
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Suitable for high-speed applications
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Moment of Inertia- Low
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Corrosion and chemical resistant
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Thermal Expansion- very low making dimensionally very stable
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Durable
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Excellent tensile strength
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Electrically conductive
Packaging industries across the globe rely on carbon fibre composite rollers for a wide range of applications, including Coater/laminator, Separator, Film, nonwoven cloth, and metal leaf, Slitter, Glass substrate treatment, and printer among others.
Custom-designed Solutions
Facilitated by the modern infrastructure and expertise of an astonishing team, a few manufacturers deliver custom-designed Carbon Fiber Roller. If you are looking for an expert to offer custom-designed solutions for your manufacturing company, then let’s connect with credible Carbon Fiber Composite Idler Rollers’ manufacturers, suppliers, and exporters.
Summary
The Carbon Fiber rollers are being looked upon as one of the gems of engineering as its unique features and various properties facilitate manufacturing industries to scale up. Rollers fabricated using the carbon fibre last longer. Owing to this unique feature, the company's cost of maintenance reduces drastically. Another important feature, lighter in weight in comparison to steel and aluminum facilitates better tension control and swift response to any changes in the web. What else, as a businessman, you expect from the innovative product.
