Over the years, the manufacturing industry has witnessed sweeping changes. Machines and technology which were once the core of manufacturing are no more in use as these have become redundant. Instead of helping industry, outdated machines and technology increase production costs. Therefore, the use of the latest technology has assumed significance.
Rubber roll grinding machine has also changed dramatically in the last few years riding on innovation and modern technology. In this manufacturing industry-centric blog, as it has been indicated through introductory lines, we are going to focus on a sophisticated machine, its significance, benefits, etc.
Before we move forward, it makes sense to learn about the machine which is transforming the rubber roller manufacturing industry.
What is a grinding machine?
It is a mechanized machine used in the process of grinding. With an abrasive wheel, the grinding process takes place. Thus abrasive machine acts as the cutting tool. A small chip from the workpiece gets cut by each grain present and embedded in the abrasive wheel’s surface through shear deformation.
Functions and applications of the grinder may vary from manufacturer to manufacturer although fundamentals remain the same. This machine was developed keeping in view certain tasks and challenges wherein heavy and large workpieces can be loaded for processing.
Why does roll require grinding?
Grinding is an exclusive process. It is carried out to finish workpieces that must yield brilliant surface quality. Means? It means the workpiece must demonstrate low surface roughness and high accuracy of dimension and shape.
Roll length
The rubber roll grinder has the competency to grind rolls of different lengths and dimensions, ranging from a few centimeters to six meters. The finished product has an incredible finish, ready to be used in a wide range of industries. Best rubber roller grinding machine India offers an excellence-driven machine.
Construction of a rubber roll grinder
As far as the configuration of a rubber roll grinding machine is concerned, it comprises:
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Crusher
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Blower
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Pulverizer
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Automatic feeding mechanism
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Automatic convey mechanism
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Automatic grinding
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Automatic screening
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Automatic collecting mechanism Water cooling mechanism
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Driving system
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Electrical control system
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Automatic dust removal.
Let’s now for a moment, bring our focus on the construction of a grinder. As far as the external construction is concerned, the industrial grinder comprises:
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Bed with a fixture to guide and clamp the workpiece in place
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Grinding wheel
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Main motor for grinding
Salient feature
How to determine the speed of the machine? This is an important subject as it determines the rate of production. Here is the answer. The speed is determined by the machine manufacturer and also depends on the diameter. The grinding head is engineered to travel across a fixed length of the workpiece. Also, it can be the other way round, the workpiece (rubber roller) can be maneuvered and the grinding head stays in place. Some of its salient features comprise:
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Sturdy construction
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Easy to use
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Saves transport cost
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Saves money
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Less maintenance
Application and benefits
Now, it’s high time to focus on the application part, one of the most important sections. Here are the applications of the brilliant machine
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Step down & re-grinding of Rubber Roller
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Step down & re-grinding of Quick Change Sleeves
Industry
There are numerous industries and sectors that draw benefits from the machine. These include:
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Textile
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Packaging
Summary
The quality of the machine is of prime importance as the roller that goes through grinding plays a significant role in the production line of a manufacturing company. That’s why it is important to buy a grinding machine from a reputed manufacturer.
Let’s join hands
Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industries first to its credits.
Our quality-focused, industry-centric product range includes industrial rubber/ebonite/metal rollers, bow rollers (rubber/metal expanders), ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, air expandable shaft, rubber roller grinding machine, and core saver/core restorer among others.
